HIGH-END, DoD MILITARY ELECTRONICS MANUFACTURER
Highly Specialized Contact Manufacturing of Circuit Card Assembly and Electronic Mechanical Assembly
Circuit Card Assembly and Test Service
NuWaves has invested significant resources towards in-house capabilities to improve prototyping, production, testing and more. These services enable us to better serve our customers with quick-turn projects, high quality production builds, and thorough hardware performance evaluation.
At A Glance
Circuit Card Assembly
High Reliability Products
High Volume Throughput
In-House Machine Shop
Engineering Support Team
Low Rate Initial Production
IPC Certified Team
Testing of Electronic
Wiring Harness Assembly
Where We Fit In
From start to finish, or anywhere in-between, our contract manufacturing team has the ability to assist with your project.
Circuit Card & Cable/Wiring Harness Assembly
NuWaves manufactures ultra high density circuit card assemblies for use in high reliability military and commercial systems. We build a wide variety of circuit card assemblies, including RF power amplifiers, frequency converters, filters, digital I/O, power supplies, etc. We provide the end-user with defect free products for peace of mind. We additionally build custom cable assemblies for routing signals and power.
Surface Mount Components (Down to 0201 Size)
Multi-layer and Single-layer CCAs
CCA Level Testing
CCA Integration into Higher Level Assemblies
BGA and LGA Installation
High Power Signal Wiring Harness
LGA/BGA Installation and Rework Capability
Production of a Digital I/O CCA
Conformal Coating Capabilities
Top Level and Mechanical
NuWaves provides added value to the contract manufacturing process by providing installation and integration of circuit card assemblies and sub-modules into higher level assemblies. These can range from small to large. Our internal machine shop allows for quick-turn contract manufacturing and provides a one-stop-shop from CCA to top level integration.
Assembly of portable test units for testing and troubleshooting military equipment on-site.
Integration of a high power RF amplifier for use in military platforms.
Production of highly customized RF power amplifiers. NuWaves tests each module for compliance.
We manufacture, test, and assemble modules for use in military tracking pods.
Internal machine shop for quick-turn production and rapid prototyping.
Top Level Assembly
Top Level Integration
Machining of Electrical Housing
NuWaves provides testing services throughout the entire contract manufacturing process. Our highly technical team provides testing at the CCA level, component level, top level, and system level of the production process.
NuWaves captures the experience and knowledge of its design engineering personnel while exploiting the vast capabilities of its facilities to ensure that it produces quality, quick-turn, and on-time services. With a varied product base, our engineers have the knowledge to support production programs, such as product development and customer build-to-print. Our engineering department provides strategic information for PCB and mechanical assembly during, and at all phases of production and testing. Additionally, we offer the ability to troubleshoot issues and work effectively with your team to develop solutions.
RF Test Screen Room
Environmental Stress Testing
Circuit Card Assembly Testing
Electrical Design Testing
Production Acceptance Testing
High-Level Module and System Testing
Production Acceptance Testing
Quality Assurance Commitment
NuWaves continues to invest in the latest technology to assemble products. We provide our customers with products and services that meet or exceed their expectations. Our AS9100-certified process includes the qualification of suppliers, in-process inspections, and incoming inspections.
NuWaves Quality Management System is compliant to additional standards and follows further procedures including:
In-House J-STD-001 Trainer
Class 3 Operators
IPC-7711/IPC-7721 Rework and Repair
Root Cause Failure Analysis
Traceability and Component Counterfeit Plan
Climate, ESD, FOD Controlled Environment
We Are Certified In
Value Added Service
NuWaves is a recognized industry leader in Printed Circuit Board Assembly (PCBA) of standard surface mount assemblies, advanced technology products, mechanical assembly top level integration, and electronic assembly testing. Our most common production quantities are in lot sizes ranging from 1-1000. We are experts in the assembly of high mix, low-mid volume, and high-reliability products.
Design for Manufacturability Assemblies – DFMA
Real-Time Fully Integrated Inventory System for AVL
Incoming Material and Delivery Tracking
SiliconExpert Component Management
Flexibility for Push/Pull Situation
In order to decrease the risk of creating a product that falls below our quality standards, we take it upon ourselves to employ a Risk Mitigation Imperative, which includes:
Focus on Customer Spec
Conflict Minerals Reporting
Long Lead Materials Analysis
Alternative Component Recommendations
Counterfeit Part Mitigation
Our culture that has zero tolerance for errors is the foundation of everything we do, every day, for every client.
Our team works together to constantly strive for excellence throughout our daily tasks. We are committed to our customers’ success, seeking opportunities to build relationships, increase product quality, and deliver on-time and defect free services.