Highly Specialized Contract Manufacturing of Circuit Card Assembly and Electronic Mechanical Assembly

Circuit Card Assembly and Test Service

NuWaves has invested significant resources towards in-house capabilities to improve prototyping, production, testing and more. These services enable us to better serve our customers with quick-turn projects, high quality production builds, and thorough hardware performance evaluation.

At A Glance

AS9100D/ISO 9001 Certified

Circuit Card Assembly

High Reliability Products

High Volume Throughput

Mechanical Assembly

In-House Machine Shop

DFAR Compliant

Engineering Support Team

Low Rate Initial Production (LRIP)


Quick Reaction

IPC Certified Team

ITAR Compliant

Quick-Turn Prototyping

Risk Mitigation

Testing of Electronic Assemblies

Wiring Harness Assembly

Rapid Prototyping

Our Markets

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where we fit in

From start to finish, or anywhere in-between, our contract manufacturing team has the ability to assist with your project.

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Where We Fit In Contract Mfg Transparent List

Circuit Card & Cable/Wiring Harness Assembly

NuWaves manufactures ultra high density circuit card assemblies for use in high reliability military and commercial systems. We build a wide variety of circuit card assemblies, including RF power amplifiers, frequency converters, filters, digital I/O, power supplies, etc. We provide the end-user with defect free products for peace of mind. We additionally build custom cable assemblies for routing signals and power.


  • Surface Mount Components (Down to 0201 Size)
  • Through Hole
  • Multi-Layer and Single-Layer CCAs
  • CCA Level Testing
  • CCA Integration into Higher Level Assemblies
  • BGA and LNA Installlation
Contract Manufacturing Cables

High Power Signal Wiring Harness

Production of Digital I/O CCA

Contract Mfg-1

LGA/BGA Installation and Rework Capability

Conformal Coating Capabilities

Top Level and Mechanical

NuWaves provides added value to the contract manufacturing process by providing installation and integration of circuit card assemblies and sub-modules into higher level assemblies. These can range from small to large. Our internal machine shop allows for quick-turn contract manufacturing and provides a one-stop-shop from CCA to top level integration.

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Assembly of portable test units for testing and troubleshooting military equipment on-site.

Double Barrel Tap X-No Label

Integration of a high power RF amplifier for use in military platforms.

Contract Manufacturing 2

Production of highly customized RF power amplifiers. NuWaves tests each module for compliance.

Contract Manufacturing 3

We manufacture, test, and assemble modules for use in military tracking pods.

Contract Manufacturing 4

Internal machine shop for quick-turn production and rapid prototyping.


  • Top Level Assembly
  • Top Level Integration
  • Machining of Electrical Housing
  • Quick-Turn Production

Test Capabilities

NuWaves provides testing services throughout the entire contract manufacturing process. Our highly technical team provides testing at the CCA level, component level, top level, and system level of the production process.


NuWaves captures the experience and knowledge of its design engineering personnel while exploiting the vast capabilities of its facilities to ensure that it produces quality, quick-turn, and on-time services. With a varied product base, our engineers have the knowledge to support production programs, such as product development and customer build-to-print. Our engineering department provides strategic information for PCB and mechanical assembly during, and at all phases of production and testing. Additionally, we offer the ability to troubleshoot issues and work effectively with your team to develop solutions.


  • Immersion
  • Altitude/Leak
  • Temperature
  • Thermal Shock
  • Humidity
  • RF Test Screen Room
  • Environmental Stress Testing
  • Circuit Card Assembly Testing
  • Electrical Design Testing
  • Verification and Validation Testing
  • MIL-STD Testing
  • High-Level Module and System Testing
  • Production Acceptance Testing
  • Automated Testing
  • Continuity Checks
  • Troubleshooting

Quality Assurance Commitment

NuWaves continues to invest in the latest technology to assemble products. We provide our customers with products and services that meet or exceed their expectations. Our AS9100-certified process includes the qualification of suppliers, in-process inspections, and incoming inspections.

  • AS9100:2016 Rev D Certified
  • ISO 9001:2015 Certified
  • IPC -A-610
  • IPC/WHMA-A-620
  • J-STD-001
  • IPC-7711/IPC-7721 Rework & Repair

NuWaves Quality Management System is compliant to additional standards and follows further procedures including:

In-House J-STD-001 Trainer

IPC-J-Standard, IPC-A-610

Class 3 Operators


IPC-7711/IPC-7721 Rework and Repair

Root Cause Failure Analysis

Traceability and Component Counterfeit Plan

Climate, ESD, FOD Controlled Environment

DFAR Compliant

ITAR Compliant

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